HOLY 93% BATMAN

So lately I have been doing some SERIOUS malting. The first batch of wheat malt I made ended up in a terrible beer. TERRIBLE. But I now have four batches of beer made from all home malted, home toasted, 100 percent Colorado grains.

Today was a crazy day. Brewed a beer, and I assumed my usual 75% efficiency when I put the recipe together. I also decided to do a REAL fly sparge... and it took forever. An hour to be exact. Apparently the word "sparge" literally means "to sprinkle," which is what I did. Sprinkled water over the grain bed til I eventually had all the sweet wort I needed to brew.

Problem is, I kinda sorta forgot about it, and I ended up getting a gallon more than I needed without realizing it. I really don't know how this happened, it just did. Anyways, as I was getting near the end of the boil, I checked how much wort I had, and it was 4 friggin gallons. Great I thought. Now Im gonna have a super weak beer. So, I came to terms with it, and I proceeded to start cooling down my wort.

This is where things get awesome.

After cooling the wort, I took a gravity reading, 1.055. Which was only 4 points under what I was aiming for if I had THREE gallons of wort. With 75% efficiency, and an extra gallon of wort, it should have been around 1.044.

So after a lot of checking, double checking, Google searching, forum trolling, and soul searching, I finally was able to except an awesome fact. Even if only for today, I rocked a 93.8% brewhouse efficiency.

So. Friggin. Awesome.

The End.

Busy day. Barley is fully modified, so I finally got to use my new contraption that I built a week or so ago!

  
When I malted my wheat, I realized how much I hated moving the grain a million times during the whole malting/kilning process. Now I just plop this bad boy on top of my malting floor, and voila! A malting floor/kiln. Frick ya,.

It works *great*. Its been literally holding 104 degrees all day. Perfect!

I also made roasted barley
and what ended up being light, medium and medium/dark crystal.

The light is still in the oven drying a bit more.

Tomorrow I will cure some pale malt hopefully and make some other toasted malts. I love this! When I first did the wheat, I was starting to feel overwhelmed. But after using this GREAT barley from Colorado Malting, I have made a complete 180. I am starting to fall really feel as attached to this as I am to brewing... I HAVE TOTAL CONTROL. I AM THE MASTER OF ALL MY BEERS.

BRYAN RULES

YEAR LONG DREAM: REALZED

Today I did it. Home made beer made with home made malts. This beer is representative of weeks of planning and awesome DIY projects, and it still won't be totally finished for a couple more weeks.

I can't wait to drink it and I am so very excited for my new future as a maltster. Next step? FARMER. Lets do this.




SO FRIGGIN PUMPED

This is a picture of the grist that will eventually turn into the first batch of beer made entirely made from home malted and roasted grain! Just waiting for my mill to arrive... so excited. Better than Christmas.

I also started malting my first batch of barley. So as of today, I should only have to visit the brew shop for hops and other miscellaneous stuff.

Too pumped. Here's to new adventures!


FINALLY FINISHED ALL THE MALT!

I got busy... again... and after the initial drying of my wheat malt, I didn't have time to cure it. That all changed yesterday, and I ended up with about 12 pounds of pale wheat malt and 2 pounds each of dark and medium crystal! So pumped. I have my mill in the mail so I should be brewing with this next week... I DID IT!



MALTING UPDATE

Things are going great! No bad smells, good growth. I spread them all out to finish up modifying last night.

They smell really good! I didn't expect that. Thank God for my basement, its holding the perfect temperature all the live long day. MALT SHOT
Im going to see if I can malt enough grains to keep me brewing all year long. I think Ill need something like 150 pounds. Easy.

More updates will come as I have them!

DOUBLE BREW DAY/ADVENTURES IN MALTING

Good news... TODAY WAS DOUBLE BREW DAY. And I got to brew outside, which was awesome. Check me out, all spargin' and shiz.
I brewed my Pilsen Pale Ale with the new modified hop schedule (F U CORPORATE HOP PIGS) and a new wheat ale recipe I made up today. It was a full day of brewing, and it was awesome. 

Also...

I finally started malting grain! I figured I needed to start practicing, since when I start my brewery I plan to use only grains that I malt my damn self. My first step was to swing by the feed store and pick up a 50 pound bag of raw wheat.... I went to three stores and not one of them had a sack of barley.
I was JITTERY with excitement when I brought this home. And the best part? I paid 25 cents a pound. Compare that to the buck-thirty I drop per pound at the LHBS. Sure, its much MUCH MUUUCCCHHHH more convenient, but who needs convenience when doing stuff yourself is so much more satisfying?

Sadly, there isn't much information about malting at home on the internet, but I did find THIS awesomely terrible looking website that had some awesomely GREAT info on malting and building a malting floor. If you read through it, you'll find he basically just builds a small box with a Plaster of Paris floor. So, thats what I decided to base my design off of. But I'm getting ahead of myself...

After buying the grain, the first thing I did was dump about half the bag into a Homer bucket and filled it up with water.
BOOM. I had officially started to malt me some wheat! The malting process always starts with a series of steeps and rests. There is some controversy over how long to steep/how long to rest the grains, but from what I could scrape together on the internet, it seems its most common to steep for 6-8 hours, then drain and let them rest for 6-8 hours. Repeat this process until the grain starts to "chit," which is when the first little rootlets start to poke out. 

A word of warning... grains swell up like CRAZY. These babies totally ballooned up enough to fill the whole bucket.
So, I pulled a bunch out and stuck em in my little blue brew kettle you see there to the left. Problem solved. Back to chitting.

My research said that wheat takes all around less time to malt than barley, and this proved true since mine started to chit after only 2 soaking and rinsing cycles.
Now that my wheat was starting to grow, I need to figure out, you know, where the frick I was going to put it! I stole some ideas from the previously mentioned website, drove down to Lowe's and threw this bad mamma' jamma' together.
It was extremely easy to make... concrete board bottom, 2x4 frame, thick Plaster of Paris coat to finish it off. At this point, I went back to my grain and soaked them in a StarSan bath. I have never read about anyone doing this... or many people malting at all for that matter... but I figured it would be a good idea for a couple reasons. First, it cant hurt the grain. Second, it will hurt, nay, murder any microbes that could potentially cause the lump of wet organic material that is my malt to start rotting. So after letting that final soak take place, and letting my plaster dry, I rinsed the grain and dumped it onto my malting floor!
This phase is called couching. Basically you put the grain into a lump, and the heat from germination helps the grains to grow more. This is the stage I am still currently in. I have been going down there (my basement) to stir them up and dump a little water on them every few hours. In fact... I'm about to go do that again very soon!

Temperature is a big deal, by the way. If anyone plans on trying this, the grains have to be as close to 55-60 degrees as possible. That being said, my basement hovers more around the 65ish degree mark. As of yet though, I have no mold, and they seem to be doing great! A lot of them have a few rootlets poking out now. Tomorrow I will spread them out to let them finish modifying. And before they are done, I have to figure out how the frick I'm going to kiln it. 

PROJEKTZ RULE

When this is all done, I'm going to malt the rest of the bag and do a how-to. Cheers!



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